English
French
The LT HQ600-SP is a CNC busbar punching and shearing machine that cuts, punches, chamfers and embosses copper and aluminium busbar — round, square,...
The LT HQ600-SP is a CNC busbar punching and shearing machine that cuts, punches, chamfers and embosses copper and aluminium busbar — round, square, slotted and special-shaped holes included — for high and low voltage systems. Because long busbars are clamped once and the machine then automates punching and shearing without manual intervention, a UK panel builder keeps one datum across the whole bar. LT documents a patented hydraulic cylinder system and a daily capacity of several tons. It is the machine UK switchgear and busway makers buy when punching throughput, rather than forming, is the constraint.
Test conditions: Copper and aluminium busbar processed on inline tooling for cutting, punching, chamfering and embossing, with long bars clamped once and automated between features.
Measured values: Inline die sets offering 7 or 8 punching stations plus 1 shearing station; embossing available; hole coverage includes round, square, special-shaped and slot type; supplied with 8 sets of punching dies, 1 shear blade, a maintenance tool set and manuals with certificates; documented daily capacity of several tons.
Benchmark: One clamping per bar against moving the bar between separate cutting, punching and embossing machines — each manual move costs a datum and adds handling time to every bar.
\n Advance your electrical panel building workshop and industrial distribution output with the high-throughput HQ600-SP CNC Copper Busbar Punching Machine. Engineered specifically to streamline heavy-duty metal fabrication paths for low and high-voltage distribution networks, this premier busbar processing machinery excels at performing automated straight cutting, multi-die hole punching, precise corner chamfering, and high-clarity surface embossing. Optimized for conductive copper bars and structural solid aluminium profiles, the station handles all variations of round holes, elongated slots, square windows, and bespoke geometric shapes with structural repeatability. \n
\n\n High-Efficiency Power Management: Tailored for continuous industrial runs within modern British manufacturing plants, delivering rapid output cycles paired with minimal net power draw and reliable acoustic dampening. \n
\n\n Patented Hydraulic Infrastructure: Powered by a proprietary heavy-duty multi-cylinder arrangement, this workhorse enables a daily throughput capacity reaching several tons, positioning it as the primary choice for electrical engineering specialists. \n
\n\n Continuous Material Clamping Flow: Incorporates a smart single-clamping tracking feed for long-length raw copper segments. The automated clamp-switching automation transitions material across stations without manual oversight, driving non-stop punching, embossing, and cutting routines. \n
\n\n Inline Die Configurations: Supports versatile tooling combinations, featuring inline configurations of 7 or 8 punching multi-stations alongside an integrated shearing station to deliver ready-to-assemble busbar parts. \n
\n\n Waste-Free Zero-Scrap Cutting: Built around a premium single-pole hedge-scissor shearing assembly, generating completely flat cut edges with zero material waste or deformation scrap between strokes. \n
\n\n Heavy Rigid Modular Foundations: Constructed around a high-stability material feeding table, a monolithic mold base housing, high-speed multi-axis conveying machinery, an synchronized multi-axis servo driving array, and our bespoke auxiliary CAD workspace. \n
\n\n Next-Generation BMC Interface: Utilises an intuitive HMI touch console running our proprietary BMC busbar design software, providing real-time production tracking, diagnostic tracing, and live system monitoring. \n
\n\n Ductile Iron Tooling Housing: The heavy-duty mold base is cast from solid ductile iron to secure unmatched wear resistance and preserve permanent mold concentricity over millions of stroke counts. \n
\n
\n 
\n
| \n Parameter Specification \n | \n\n HQ400-S-7P/8P Model \n | \n\n HQ600-S-7P/8P Model \n | \n
|---|---|---|
| \n Nominal Pressure \n | \n\n 400KN \n | \n\n 600KN \n | \n
| \n Maximum Processing Size \n | \n\n 12×160mm \n | \n\n 15×200mm \n | \n
| \n Punching Range \n | \n\n Φ4.3-25mm \n | \n\n Φ4.3-35mm \n | \n
| \n Maximum Number of Molds \n | \n
\n 8 punch 1 shear 1 emboss \n |
\n
\n 7 punch + 1 emboss 1 shear \n |
\n
| \n X-Axis Express Travel \n | \n\n 2000mm \n | \n\n 2000mm \n | \n
| \n X-Axis Positioning Speed \n | \n\n 60m/min \n | \n\n 75m/min \n | \n
| \n Y-Axis Express Travel \n | \n\n 860mm \n | \n\n 960mm \n | \n
| \n Y-Axis Positioning Speed \n | \n\n 35m/min \n | \n\n 35m/min \n | \n
| \n Z-Axis Express Travel \n | \n\n 2000mm \n | \n\n 310mm \n | \n
| \n Z-Axis Positioning Speed \n | \n\n 35m/min \n | \n\n 35m/min \n | \n
| \n Punching Accuracy \n | \n\n ±0.2mm \n | \n\n ±0.2mm \n | \n
| \n Positioning Accuracy \n | \n\n 0.10/500mm \n | \n\n 0.10/500mm \n | \n
| \n Punching Speed Rate \n | \n\n 100 times/min \n | \n\n 120-150 times/min \n | \n
| \n Number of Control Axes \n | \n\n 6 Axis \n | \n\n 6 Axis \n | \n
| \n Machine Dimensions (L×W×H) \n | \n\n 10500×2750×1700mm \n | \n\n 10500×2900×1800mm \n | \n
| \n Core Subsystem \n | \n\n Option Variant 1 \n | \n\n Option Variant 2 \n | \n
|---|---|---|
| \n Main Motor Assembly \n | \n\n Juli Premium \n | \n\n ABB European \n | \n
| \n Hydraulic Pump Unit \n | \n\n Taiwan Hydromax \n | \n\n American Albert \n | \n
| \n Solenoid Valve Group \n | \n\n Taiwan Litand \n | \n\n German Rexroth \n | \n
| \n Linear Guides & Ball Screws \n | \n\n HIWIN / TBI / PMI \n | \n\n HIWIN / TBI / PMI \n | \n
| \n Servo Drive System \n | \n\n Exton Motion \n | \n\n German Rexroth \n | \n
| \n Industrial Control PC (IPC) \n | \n\n Taiwan PanelMaster Touch Screen \n | \n\n Beijing Qiyang Server \n | \n
\n Included Standard Equipment Package: Shipped complete with 8 sets of premium punching dies, 1 ultra-wear resistant shearing blade unit, 1 comprehensive on-site mechanical maintenance toolkit, alongside detailed step-by-step user manuals and international technical certification documents. \n
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n 
\n
\n Discover how our heavy-duty automated busbar manufacturing solutions operate under active manufacturing workshop profiles. The engineering clips below highlight the automated raw copper feed, inline die selections, zero-waste trimming, and component embossing capabilities. \n
\n\n \n
\n\n \n
\n
\n Q1: What raw conductor sections can the HQ600-S-7P system punch, shear, and emboss?
\n This high-speed line is custom-engineered to handle heavy-gauge solid copper conductor strips and structural aluminium busbars. It is perfectly optimized for engineering operations in switchgear plants, power distribution board workshops, high-current control gear cabinets, and comprehensive busbar processing facilities across the UK.
\n
\n Q2: What are the maximum dimension capacities and accuracy limitations of this line?
\n The machine processes maximum raw bar plate dimensions up to 6000 × 200 × 15 mm. The maximum workable stock thickness is 15 mm, and the maximum width is 200 mm. It delivers a punch accuracy of ±0.2mm with an axis positioning stability rating of 0.10/500mm across its travels.
\n
\n Q3: How are the tooling stations laid out on the iron mold block?
\n The premium HQ600-S-7P utilizes an inline, straight-column, single-row die configuration. It carries 7 high-tonnage punching stations, 1 heavy-duty embossing station, and 1 integrated waste-free shearing blade block arranged in the exact same row for instant actuation.
\n
\n Q4: Which motion control architecture and servo hardware drive this machine?
\n This heavy-duty CNC busbar punching line is equipped with a high-speed German Beckhoff synchronized control system paired with premium German Rexroth servo motors and digital servers. This setup ensures 6-axis closed-loop position tracing for outstanding reliability.
\n
\n Q5: What are the hydraulic power and motor specifications for the HQ600 variant?
\n The heavy-duty hydraulic block delivers up to 600 kN of stable nominal pressing force. The core infrastructure is driven by a premium European-certified Swiss ABB industrial motor, ensuring continuous operating pressure.
\n
\n Q6: What operational speeds can our workshop expect for high-volume fabrication cycles?
\n The X-axis positions material at a maximum travel velocity of 75 m/min under load (reaching up to 150 m/min under no-load states). The high-capacity punching speed ranges between 120-150 times/min, supporting an integrated metal-forming processing feed speed up to 40 m/min.
\n
\n Q7: How do we integrate our existing plant CAD templates into the machine?
\n The machine comes with full CAD/CAM software integration right out of the box. Engineers can import standard drawing profiles into the native BMC system. This instantly creates multi-axis nested routines and optimizes hole patterns, cutting down on-site programming times.
\n
\n CNC Conductor Punching Machine UK | \n Automatic Busbar Shearing Line London | \n Heavy Duty Switchgear Multi-Die Punching Machine Birmingham | \n High Tonnage Hydraulic Busbar Station Manchester | \n Zero Scrap Copper Bar Cutter Leeds | \n 6-Axis Beckhoff Busbar Machinery Scotland \n
\n\n CNC Copper Busbar Punching Machine, Automatic Conductor Cutting Equipment London, 600KN Hydraulic Press Station Birmingham, Switchgear Panelboard Manufacturing Line Manchester, Beckhoff Control Busbar Machine Glasgow, Rexroth Servo Driving Conductor Processing, Inline Multi Die Block Fabricator Leeds, Zero Waste Copper Shearing Tool Sheffield, Ductile Iron Mold Base Concentricity, High Voltage Distribution Gear Production Bristol, Low Voltage Control Wardrobe Punching, Copper Section Chamfering Machinery Liverpool, Sheet Metal Embossing System Newcastle, BMC Busbar Design Integration Edinburgh, High Capacity Copper Strips Processing Factory, Industrial Power Distribution Workshop Accessories, Automated Material Clamping Grippers, Round and Elongated Slot Punching Dies, Custom Busbar Engineering Solutions UK, Heavy Machinery Logistics Port of London, On-site Installation Commissioning Support. \n
\n
